Compute voltage loss, conductor resistance, and maximum safe circuit runs.
Under National Electrical Code (NEC) Informational Note 210.19(A) and 215.2(A)(1), electrical systems are recommended to limit voltage drop to ensure reasonable efficiency of operation:
The voltage drop on branch circuit conductors from the final overcurrent device to the load should not exceed 3%.
The maximum total voltage drop on both feeders and branch circuits to the farthest outlet should not exceed 5%.
V_drop = (2 × K × L × I) ÷ CM
V_drop = (1.732 × K × L × I) ÷ CM
All electrical conductors possess internal electrical resistance. As current (amperage) flows through the wire over distance, a portion of the electrical energy is converted into heat ($P = I^2 R$), reducing the remaining voltage available at the load end.
The most effective solution is to upsize the conductor wire gauge (e.g., upgrading from 14 AWG to 12 AWG or 10 AWG), shortening the cable run distance, using copper instead of aluminum, or increasing the operating system voltage (e.g., 240V instead of 120V).
Copper has an electrical conductivity of ~100% IACS, while aluminum is ~61% IACS. Because aluminum has higher electrical resistivity, an aluminum conductor must be approximately two AWG sizes larger than a copper conductor to carry the same current with equivalent voltage drop.